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Moldless castingの製品一覧

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Moldless casting and AM (metal 3D printing) [Digital Cast version]

Moldless casting and AM (metal 3D printing) [Digital Cast version]

Moldless lost-wax casting "Digital Cast" and metal 3D printing "Digital Sinter," what is the optimal solution for your needs?

★Comparison of the Differences and Advantages between Moldless Casting 'Digital Cast' and Metal 3D Printing 'Digital Sinter'! In recent years, manufacturing technologies for metal parts have evolved dramatically. Moldless casting methods and metal 3D printing are particularly attracting attention in our technology category. 【Advantages of Moldless Casting: Digital Cast】 ■Short Lead Times The lead time is just 2 weeks (with the shortest record being within 5 days). This helps shorten development periods and construction timelines. ■Wide Range of Metal Materials Digital Cast allows for the selection of over 70 types of materials (casting materials). It can accommodate a wide range of needs, including iron, stainless steel, aluminum, copper (including pure copper), special alloys (such as duralumin A7075 and Inconel), heat-resistant steel, tool steel, and high-speed steel. This provides designers with more flexible options. ■Manufacturing Capable of Small to Medium and Large Parts It can handle sizes up to 500 mm square, making it ideal for manufacturing small to medium and large parts. ■Rational Prototype Verification with an Eye on Mass Production Casting For mass production repeats, products are formed using the lost-wax precision casting method (our foundational technology), and prototype verification with similar cast products before manufacturing is a rational verification method in terms of evaluating mechanical properties (such as strength confirmation).

  • molding
  • Welfare and medical equipment
  • Expansion joint hardware
  • Moldless casting

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[Example] Moldless Casting Digital Cast × Rust-resistant "SCS11"

[Example] Moldless Casting Digital Cast × Rust-resistant "SCS11"

What is the optimal solution for the manufacturing methods and materials of water edges, metals, and complex three-dimensional shapes?

The image is a complex-shaped metal artwork installed by the waterside. To accommodate the ultra-complex shapes based on the artist's sensibility, we adopted mold-less casting "Digital Cast" based on 3D data. For installation in outdoor waterside locations, we used a corrosion-resistant duplex stainless steel casting "SCS11." ■ Features of Mold-less Casting Digital Cast - The shortest delivery time is one week. It enables speedy production, perfect for prototyping and development. - You can choose from over 70 types of materials, including iron, stainless steel, and copper. It also accommodates special steels and high-strength aluminum materials like "A7075." - Production is possible from a single piece. - No mold costs. - Ideal for prototyping and strength verification with multiple materials. - Smooth transition from prototyping to mass production through casting. ■ Features of SCS11 - Compared to general austenitic stainless steel, it has excellent corrosion resistance in chloride environments. - High corrosion resistance suitable for use in underwater, marine, and offshore environments. - Proven track record in a wide range of fields, including offshore/underwater equipment, medical devices, food equipment, and outdoor facilities. - Slightly higher cost compared to general stainless steel, but contributes to total cost reduction through longer lifespan. We will propose the optimal manufacturing method, material, and shape based on your application and installation location. Please feel free to consult with us.

  • Garden stones, sculptures, fountains, ponds
  • Disaster prevention fittings
  • Casting and metal decoration
  • Moldless casting

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Digital casting without molds changes the common sense of prototyping.

Digital casting without molds changes the common sense of prototyping.

Casting = mass production is a thing of the past. We have entered an era where prototypes can be cast from just one piece using 3D printing and lost-wax precision casting.

"Castings = only mass production" is already outdated. With the advent of mold-less casting digital cast, the reliance on machining for prototype development is beginning to change significantly. ✔ Zero mold cost ✔ Casting in as little as one week ✔ OK for one piece ✔ Supports complex shapes and thin walls ✔ Expanding materials like A7075 / SCS11 "There was no choice but machining." Isn't it time to update that common sense?

  • Parts and Materials
  • Dismantling equipment and parts
  • Casting and metal decoration
  • Moldless casting

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Moldless Casting and AM (Metal 3D Printing) [Digital Sintering Version]

Moldless Casting and AM (Metal 3D Printing) [Digital Sintering Version]

Moldless lost-wax casting "Digital Cast" and metal 3D printing "Digital Sinter," what is the optimal solution for your needs?

★Comparison of the Differences and Advantages between Moldless Casting 'Digital Cast' and Metal 3D Printing 'Digital Sinter'! In recent years, the manufacturing technology for metal parts has evolved dramatically. Moldless casting methods and metal 3D printing have particularly garnered attention in our technology category. 【Advantages of Metal 3D Printing: Digital Sinter】 ■ Overwhelming Speed Digital Sinter has a lead time of about one week (with the shortest record being two days), making it very advantageous for prototypes and small-scale production that require urgent responses. ■ Strong in Producing Complex Shapes and Small Parts The maximum size it can accommodate is 80mm square, but it excels in manufacturing small and complex-shaped parts. It is ideal for small components in medical devices and electronic devices, as well as for very small quantities of development parts. ■ Specific Steel Type Compatibility The available materials are limited to SINTER T (SUS316L) and SINTER D (pure copper, SUS316L, SUS630). This allows for the rapid provision of complex-shaped items. *Note that this is a guideline for the maximum size and steel types based on our metal 3D printing service. 【What is the Best Metal Fabrication for Your Needs?】 We will provide the most suitable manufacturing method for your project, along with VE proposals, based on the purpose of part procurement (QCD) and specification conditions.

  • Welfare and medical equipment
  • Parts and Materials
  • Flag hardware and decorative hardware
  • Moldless casting

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